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How to reduce rebound when we gun/ spray temperature resisting cement?

The temperature resisting cement (Refractory Castable) consists of fine and coarse agregates pre-mixed. When we pour the dry material into gunning machine directly, we normaly land up with 35% rebound waste of material.


To reduce this rebound we should first mixed this dry material with 5% water by weight in a paddle mixer machine for 4mins and then pour this pre-dampened mix in the gunning machine. This will give us only 5-10% rebound.

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We are thankful to ATIK MIRZA for submitting this very useful information to us.

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